Flowrate and leak testing applications, pipe scanning and meter proving services are fast, accurate and cost-effective methods to determine the flow of vapour, carryover of liquid, build-up of sludge and fouling materials in piping, as well as the calibration of flow meters.
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Topics:
process systems,
Process Diagnostics,
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Flow Study,
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Every refinery invests a tremendous amount of time and money in planning a unit turnaround. Scheduling of the tasks, manpower and equipment has to be detailed and thorough. In order to plan, information is needed about the process system so that critical tasks can be planned to meet turnaround time constraints. Some of this condition-based information is gathered using tools such as gamma scans, radiography, ultrasonic probes, vibration monitors, acoustic sensors, and other non-destructive techniques whilst the process is still operating. It is vital to be aware of any internal damage to distillation columns, heat exchangers, reactors, and other vessels to avoid surprises that can disrupt the turnaround schedule. Each day of downtime is a day of lost production, so it is critical that a turnaround is not extended due to unexpected repair work.
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Topics:
process vessels,
Process Diagnostics,
process diagnostics technologies,
tracerco diagnostics,
refractory depth,
shutdown planning,
refractory loss,
process pipes,
coke buildup,
InDepth,
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coke deposits,
Process Diagnostics Technology,
turnaround planning,
refractory lined vessels
A Tracerco Diagnostics™ FCCU study allows refiners to identify operational and mechanical issues while the Fluid Catalytic Cracking Unit is still online. The use of Tracerco’s sophisticated scanning and tracer technologies allows refiners to improve productivity, maximise throughput, and plan any maintenance effectively. The insight provided from the study will lead to greater unit efficiency and higher profitability across the units run cycle. In this blog post we will discuss the top three questions we are asked with regard to a Tracerco Diagnostics™ FCCU study.
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Topics:
plant processing,
Process Diagnostics,
tracerco diagnostics,
fcc unit,
fccu unit refinery,
FCCU,
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fcc cracking,
fcc process
In FCC Units (Fluidised Catalyst Cracking Units), the atmospheric residue from the distillation is cracked to LPG, naptha and other components. This sometimes leads to “invisible” deposits inside the riser.
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Topics:
optimising plant processing,
plant processing,
Process Diagnostics,
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Tru-Scan™ and Tru-Grid™ scans are powerful tools that give you valuable insights into packed and trayed towers, tanks, pipes and more. Using this field-proven predictive maintenance technique on distillation columns allows plant personnel to monitor tray or packing hydraulics. A sophisticated monitoring programme can track the effects of fouling or other incapacitating conditions to extend run times and identify maintenance requirements in advance of scheduled turnarounds.
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Topics:
Process Diagnostics,
Distillation Column Performance,
distillation tower scanning,
distillation column maintenance,
tower scan,
gamma ray inspection distillation,
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