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title: News and Views from the Tracerco | Process Diagnostics
description: Process Diagnostics | Get updates on the latest news from Tracerco's marketing team from business development to new products and innovations.
---

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## [From tower diagnostics to faster decisions in refineries and petrochemical plants](https://blog.tracerco.com/marketing/tower-diagnostics-to-decision-making-refineries)

 Posted by [Nurhazirah MY](https://blog.tracerco.com/marketing/author/nurhazirah-my)

 Jun 4, 2026, 8:00:00 AM

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[![](https://blog.tracerco.com/hubfs/Measurement%20Insights/Process%20Diagnostics/PD%20Socials/Remote%20diagnostics%201080%20x%201080.jpg)](https://blog.tracerco.com/marketing/tower-diagnostics-to-decision-making-refineries)

Refineries and petrochemical plants are operating in a far more demanding environment than they were even a decade ago. The push for cleaner fuels, tighter product specifications, and higher efficiency is constant. At the same time, operators are dealing with variable feedstock quality and shifting market demand.

In this context, the margin for inefficiency is extremely small. Every unplanned shutdown, delayed diagnosis, or suboptimal tower performance directly impacts throughput, emissions, and safety. The challenge is no longer just identifying issues inside process towers. It is how quickly those insights can be turned into action.

[Read More](https://blog.tracerco.com/marketing/tower-diagnostics-to-decision-making-refineries)

 Topics: [Process Diagnostics](https://blog.tracerco.com/marketing/topic/process-diagnostics), [Tracerco technologies](https://blog.tracerco.com/marketing/topic/tracerco-technologies), [tower scan](https://blog.tracerco.com/marketing/topic/tower-scan)

## [How to determine the flowrate in flare lines: A case study](https://blog.tracerco.com/marketing/how-to-determine-the-flowrate-in-flare-lines-a-case-study)

 Posted by [Nicola Porter](https://blog.tracerco.com/marketing/author/nicola-porter)

 Nov 15, 2016, 10:36:20 AM

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[![](https://blog.tracerco.com/hubfs/PD_Blogs/Blog-Post-12---Flow-Study-Image.jpg)](https://blog.tracerco.com/marketing/how-to-determine-the-flowrate-in-flare-lines-a-case-study)

Flowrate and leak testing applications, pipe scanning and meter proving services are fast, accurate and cost-effective methods to determine the flow of vapour, carryover of liquid, build-up of sludge and fouling materials in piping, as well as the calibration of flow meters.

---

[Read More](https://blog.tracerco.com/marketing/how-to-determine-the-flowrate-in-flare-lines-a-case-study)

 Topics: [process systems](https://blog.tracerco.com/marketing/topic/process-systems), [Process Diagnostics](https://blog.tracerco.com/marketing/topic/process-diagnostics), [process diagnostics technologies](https://blog.tracerco.com/marketing/topic/process-diagnostics-technologies), [tracerco diagnostics](https://blog.tracerco.com/marketing/topic/tracerco-diagnostics), [flare gas flow meter](https://blog.tracerco.com/marketing/topic/flare-gas-flow-meter), [flare gas meter](https://blog.tracerco.com/marketing/topic/flare-gas-meter), [gas flow meter proving](https://blog.tracerco.com/marketing/topic/gas-flow-meter-proving), [Flow Study](https://blog.tracerco.com/marketing/topic/flow-study), [flowrate](https://blog.tracerco.com/marketing/topic/flowrate), [flare study](https://blog.tracerco.com/marketing/topic/flare-study), [flare flow measurement](https://blog.tracerco.com/marketing/topic/flare-flow-measurement), [flare system tracers](https://blog.tracerco.com/marketing/topic/flare-system-tracers), [gas flow meter prover](https://blog.tracerco.com/marketing/topic/gas-flow-meter-prover), [flare flow](https://blog.tracerco.com/marketing/topic/flare-flow), [flare gas flow measurement](https://blog.tracerco.com/marketing/topic/flare-gas-flow-measurement), [excessive flare flow](https://blog.tracerco.com/marketing/topic/excessive-flare-flow), [flare flow meter](https://blog.tracerco.com/marketing/topic/flare-flow-meter), [flare gas measurement](https://blog.tracerco.com/marketing/topic/flare-gas-measurement), [flare flowrate data](https://blog.tracerco.com/marketing/topic/flare-flowrate-data), [flare lines](https://blog.tracerco.com/marketing/topic/flare-lines), [Process Diagnostics Technology](https://blog.tracerco.com/marketing/topic/process-diagnostics-technology), [process diagnostics systems](https://blog.tracerco.com/marketing/topic/process-diagnostics-systems), [flare measurement](https://blog.tracerco.com/marketing/topic/flare-measurement), [flare gas meters](https://blog.tracerco.com/marketing/topic/flare-gas-meters), [gas meter proving techniques](https://blog.tracerco.com/marketing/topic/gas-meter-proving-techniques)

## [The top three questions we are asked about a Tracerco Diagnostics™ Flow Study](https://blog.tracerco.com/marketing/the-top-three-questions-we-are-asked-about-a-tracerco-diagnostics-flow-study)

 Posted by [Tracerco](https://blog.tracerco.com/marketing/author/tracerco)

 Nov 1, 2016, 12:51:24 PM

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[![](https://blog.tracerco.com/hubfs/FlareFlow1.jpg)](https://blog.tracerco.com/marketing/the-top-three-questions-we-are-asked-about-a-tracerco-diagnostics-flow-study)

---

The verification of flare gas flow rates is an ongoing issue for many hydrocarbon producers globally, with strict environmental legislation continuing to impact oil or chemical processes. In this blog post we will review how the use of a Tracerco Diagnostics™ Flow Study can allow you to verify and calibrate flare flow meters, and locate the source of any fugitive flare flow, ensuring effective environmental reporting, as well as process optimisation and reduced downtime.

[Read More](https://blog.tracerco.com/marketing/the-top-three-questions-we-are-asked-about-a-tracerco-diagnostics-flow-study)

 Topics: [Process Diagnostics](https://blog.tracerco.com/marketing/topic/process-diagnostics), [flare gas flow meter](https://blog.tracerco.com/marketing/topic/flare-gas-flow-meter), [gas flow meter proving](https://blog.tracerco.com/marketing/topic/gas-flow-meter-proving), [flowrate](https://blog.tracerco.com/marketing/topic/flowrate), [flare study](https://blog.tracerco.com/marketing/topic/flare-study), [flare system tracers](https://blog.tracerco.com/marketing/topic/flare-system-tracers), [flare flow](https://blog.tracerco.com/marketing/topic/flare-flow), [environmental reporting](https://blog.tracerco.com/marketing/topic/environmental-reporting), [flare gas flow measurement](https://blog.tracerco.com/marketing/topic/flare-gas-flow-measurement), [excessive flare flow](https://blog.tracerco.com/marketing/topic/excessive-flare-flow), [fugitive flare flow](https://blog.tracerco.com/marketing/topic/fugitive-flare-flow), [verify flow meters](https://blog.tracerco.com/marketing/topic/verify-flow-meters), [flare flow meter](https://blog.tracerco.com/marketing/topic/flare-flow-meter), [flow rate calculations](https://blog.tracerco.com/marketing/topic/flow-rate-calculations), [calibrate flow meters](https://blog.tracerco.com/marketing/topic/calibrate-flow-meters), [Process Diagnostics Technology](https://blog.tracerco.com/marketing/topic/process-diagnostics-technology), [flare measurement](https://blog.tracerco.com/marketing/topic/flare-measurement), [flare gas meters](https://blog.tracerco.com/marketing/topic/flare-gas-meters)

## [How to detect tray fouling and tray damage in a beer column: A case study](https://blog.tracerco.com/marketing/how-to-detect-tray-fouling-and-tray-damage-in-a-beer-column-a-case-study)

 Posted by [Nicola Porter](https://blog.tracerco.com/marketing/author/nicola-porter)

 Oct 14, 2016, 8:46:16 AM

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[![](https://blog.tracerco.com/hubfs/PD_Blogs/Blog-Post-10---BeerColScan1Fig1.jpg)](https://blog.tracerco.com/marketing/how-to-detect-tray-fouling-and-tray-damage-in-a-beer-column-a-case-study)

Scanning technology can provide a valuable insight when critical process equipment is experiencing problems and producing off-spec product. Based on the results provided, the best course of action to correct the problem can be identified in the least amount of time in order to save valuable process system downtime.

[Read More](https://blog.tracerco.com/marketing/how-to-detect-tray-fouling-and-tray-damage-in-a-beer-column-a-case-study)

 Topics: [Process Diagnostics](https://blog.tracerco.com/marketing/topic/process-diagnostics), [Tru-Scan](https://blog.tracerco.com/marketing/topic/tru-scan), [Tray Damage](https://blog.tracerco.com/marketing/topic/tray-damage), [tower scan](https://blog.tracerco.com/marketing/topic/tower-scan), [process diagnostics technologies](https://blog.tracerco.com/marketing/topic/process-diagnostics-technologies), [tower scanning](https://blog.tracerco.com/marketing/topic/tower-scanning), [trayed columns](https://blog.tracerco.com/marketing/topic/trayed-columns), [flooded trays](https://blog.tracerco.com/marketing/topic/flooded-trays), [beer column](https://blog.tracerco.com/marketing/topic/beer-column), [process equipment](https://blog.tracerco.com/marketing/topic/process-equipment), [fouled trays](https://blog.tracerco.com/marketing/topic/fouled-trays), [Process Diagnostics Technology](https://blog.tracerco.com/marketing/topic/process-diagnostics-technology), [process diagnostics systems](https://blog.tracerco.com/marketing/topic/process-diagnostics-systems), [tray fouling](https://blog.tracerco.com/marketing/topic/tray-fouling), [mechanical integrity](https://blog.tracerco.com/marketing/topic/mechanical-integrity)

## [The top three questions we are asked about our tower scanning technology](https://blog.tracerco.com/marketing/the-top-three-questions-we-are-asked-about-our-tower-scanning-technology)

 Posted by [Tracerco](https://blog.tracerco.com/marketing/author/tracerco)

 Sep 29, 2016, 10:01:29 AM

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[![](https://blog.tracerco.com/hubfs/Blog9Imgshutterstock_341833-1.jpg)](https://blog.tracerco.com/marketing/the-top-three-questions-we-are-asked-about-our-tower-scanning-technology)

---

It is common in many oil refineries, chemical, ethanol and ammonia plants, for critical process equipment to experience problems. Issues in trayed towers such as internal tray damage, missing trays, plugged downcomers and tray foaming can all lead to off-spec production and in some cases, un-anticipated shutdowns. Scanning technology can help you avoid these scenarios by providing you with an assessment of your operating conditions, whilst your process equipment remains online. In this blog post we will feature the top three questions we are asked with regard to Trayed Towers and our Tru-Scan™ technology. 

[Read More](https://blog.tracerco.com/marketing/the-top-three-questions-we-are-asked-about-our-tower-scanning-technology)

 Topics: [Process Diagnostics](https://blog.tracerco.com/marketing/topic/process-diagnostics), [Gamma Scanning](https://blog.tracerco.com/marketing/topic/gamma-scanning), [Tru-Scan](https://blog.tracerco.com/marketing/topic/tru-scan), [Tray Damage](https://blog.tracerco.com/marketing/topic/tray-damage), [FrothView](https://blog.tracerco.com/marketing/topic/frothview), [tower scan](https://blog.tracerco.com/marketing/topic/tower-scan), [tower scanning](https://blog.tracerco.com/marketing/topic/tower-scanning), [tower gamma scan](https://blog.tracerco.com/marketing/topic/tower-gamma-scan), [flooded trays](https://blog.tracerco.com/marketing/topic/flooded-trays), [process equipment](https://blog.tracerco.com/marketing/topic/process-equipment), [Tray weeping](https://blog.tracerco.com/marketing/topic/tray-weeping), [tray fouling](https://blog.tracerco.com/marketing/topic/tray-fouling), [mechanical integrity](https://blog.tracerco.com/marketing/topic/mechanical-integrity)

## [The top three questions we are asked about a Tracerco Diagnostics™ FCCU study](https://blog.tracerco.com/marketing/the-top-three-questions-we-are-asked-about-a-tracerco-diagnostics-fccu-study)

 Posted by [Tracerco](https://blog.tracerco.com/marketing/author/tracerco)

 Aug 26, 2016, 8:56:37 AM

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[![](https://blog.tracerco.com/hubfs/US_Eshot_Images/FCCStudy-with-labelsweb.jpg)](https://blog.tracerco.com/marketing/the-top-three-questions-we-are-asked-about-a-tracerco-diagnostics-fccu-study)

---

[A Tracerco Diagnostics™ FCCU study](http://www.tracerco.com/processdiagnostics/fccu) allows refiners to identify operational and mechanical issues while the Fluid Catalytic Cracking Unit is still online. The use of Tracerco’s sophisticated scanning and tracer technologies allows refiners to improve productivity, maximise throughput, and plan any maintenance effectively. The insight provided from the study will lead to greater unit efficiency and higher profitability across the units run cycle. In this blog post we will discuss the top three questions we are asked with regard to a Tracerco Diagnostics™ FCCU study. 

[Read More](https://blog.tracerco.com/marketing/the-top-three-questions-we-are-asked-about-a-tracerco-diagnostics-fccu-study)

 Topics: [plant processing](https://blog.tracerco.com/marketing/topic/plant-processing), [Process Diagnostics](https://blog.tracerco.com/marketing/topic/process-diagnostics), [tracerco diagnostics](https://blog.tracerco.com/marketing/topic/tracerco-diagnostics), [fcc unit](https://blog.tracerco.com/marketing/topic/fcc-unit), [fccu unit refinery](https://blog.tracerco.com/marketing/topic/fccu-unit-refinery), [FCCU](https://blog.tracerco.com/marketing/topic/fccu), [fcc diagnostics](https://blog.tracerco.com/marketing/topic/fcc-diagnostics), [fccu studies](https://blog.tracerco.com/marketing/topic/fccu-studies), [fcc riser](https://blog.tracerco.com/marketing/topic/fcc-riser), [fcc troubleshooting](https://blog.tracerco.com/marketing/topic/fcc-troubleshooting), [fcc unit process](https://blog.tracerco.com/marketing/topic/fcc-unit-process), [fluid catalytic cracking diagnostics](https://blog.tracerco.com/marketing/topic/fluid-catalytic-cracking-diagnostics), [fluid catalytic cracking services](https://blog.tracerco.com/marketing/topic/fluid-catalytic-cracking-services), [fluid catalytic cracking unit](https://blog.tracerco.com/marketing/topic/fluid-catalytic-cracking-unit), [fcc cracking](https://blog.tracerco.com/marketing/topic/fcc-cracking), [fcc process](https://blog.tracerco.com/marketing/topic/fcc-process)

## [How to identify deposits inside the riser of a FCCU](https://blog.tracerco.com/marketing/how-to-identify-deposits-inside-the-riser-of-a-fccu-a-case-study)

 Posted by [Nicola Porter](https://blog.tracerco.com/marketing/author/nicola-porter)

 Aug 15, 2016, 8:34:26 AM

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[![](https://blog.tracerco.com/hubfs/PD_Blogs/PD-Blog-Post-8---Figure-3---Web.jpg)](https://blog.tracerco.com/marketing/how-to-identify-deposits-inside-the-riser-of-a-fccu-a-case-study)

In FCC Units (Fluidised Catalyst Cracking Units), the atmospheric residue from the distillation is cracked to LPG, naptha and other components. This sometimes leads to “invisible” deposits inside the riser.

[Read More](https://blog.tracerco.com/marketing/how-to-identify-deposits-inside-the-riser-of-a-fccu-a-case-study)

 Topics: [optimising plant processing](https://blog.tracerco.com/marketing/topic/optimising-plant-processing), [plant processing](https://blog.tracerco.com/marketing/topic/plant-processing), [Process Diagnostics](https://blog.tracerco.com/marketing/topic/process-diagnostics), [process diagnostics technologies](https://blog.tracerco.com/marketing/topic/process-diagnostics-technologies), [tracerco diagnostics](https://blog.tracerco.com/marketing/topic/tracerco-diagnostics), [optimising plant production](https://blog.tracerco.com/marketing/topic/optimising-plant-production), [fcc unit](https://blog.tracerco.com/marketing/topic/fcc-unit), [fccu unit refinery](https://blog.tracerco.com/marketing/topic/fccu-unit-refinery), [fcc](https://blog.tracerco.com/marketing/topic/fcc), [fcc diagnostics](https://blog.tracerco.com/marketing/topic/fcc-diagnostics), [fccu process](https://blog.tracerco.com/marketing/topic/fccu-process), [fccu studies](https://blog.tracerco.com/marketing/topic/fccu-studies), [cracking unit](https://blog.tracerco.com/marketing/topic/cracking-unit), [fcc riser](https://blog.tracerco.com/marketing/topic/fcc-riser), [fcc troubleshooting](https://blog.tracerco.com/marketing/topic/fcc-troubleshooting), [fcc units](https://blog.tracerco.com/marketing/topic/fcc-units), [fcc unit process](https://blog.tracerco.com/marketing/topic/fcc-unit-process), [fluid catalytic cracking diagnostics](https://blog.tracerco.com/marketing/topic/fluid-catalytic-cracking-diagnostics), [fluid catalytic cracking services](https://blog.tracerco.com/marketing/topic/fluid-catalytic-cracking-services), [fluid catalytic cracking unit](https://blog.tracerco.com/marketing/topic/fluid-catalytic-cracking-unit), [Process Diagnostics Technology](https://blog.tracerco.com/marketing/topic/process-diagnostics-technology), [Catalytic cracking](https://blog.tracerco.com/marketing/topic/catalytic-cracking), [fcc cracking](https://blog.tracerco.com/marketing/topic/fcc-cracking), [fcc process](https://blog.tracerco.com/marketing/topic/fcc-process)

## [Diagnosing the cause of off-spec production in a distillation column: A case study](https://blog.tracerco.com/marketing/diagnosing-the-cause-of-off-spec-production-in-a-distillation-column-a-case-study)

 Posted by [Nicola Porter](https://blog.tracerco.com/marketing/author/nicola-porter)

 Jul 21, 2016, 7:53:47 AM

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[![](https://blog.tracerco.com/hubfs/Case_Study_-_Tray_Damage.jpg)](https://blog.tracerco.com/marketing/diagnosing-the-cause-of-off-spec-production-in-a-distillation-column-a-case-study)

[**Tru-Scan™**](http://www.tracerco.com/processdiagnostics/trayed-towers) and **[Tru-Grid™](http://www.tracerco.com/processdiagnostics/packed-bed-towers)**scans are powerful tools that give you valuable insights into packed and [**trayed towers**](http://www.tracerco.com/processdiagnostics/trayed-towers), [**tanks**](http://www.tracerco.com/processdiagnostics/tanks), **[pipes](http://www.tracerco.com/processdiagnostics/piping-flare-systems)** and more. Using this field-proven predictive maintenance technique on distillation columns allows plant personnel to monitor tray or packing hydraulics. A sophisticated monitoring programme can track the effects of fouling or other incapacitating conditions to extend run times and identify maintenance requirements in advance of scheduled turnarounds.

[Read More](https://blog.tracerco.com/marketing/diagnosing-the-cause-of-off-spec-production-in-a-distillation-column-a-case-study)

 Topics: [Process Diagnostics](https://blog.tracerco.com/marketing/topic/process-diagnostics), [Distillation Column Performance](https://blog.tracerco.com/marketing/topic/distillation-column-performance), [distillation tower scanning](https://blog.tracerco.com/marketing/topic/distillation-tower-scanning), [distillation column maintenance](https://blog.tracerco.com/marketing/topic/distillation-column-maintenance), [tower scan](https://blog.tracerco.com/marketing/topic/tower-scan), [gamma ray inspection distillation](https://blog.tracerco.com/marketing/topic/gamma-ray-inspection-distillation), [gamma scan distillationcolumns](https://blog.tracerco.com/marketing/topic/gamma-scan-distillationcolumns), [gamma scanning distillation columns](https://blog.tracerco.com/marketing/topic/gamma-scanning-distillation-columns), [process diagnostics technologies](https://blog.tracerco.com/marketing/topic/process-diagnostics-technologies), [distillation column service](https://blog.tracerco.com/marketing/topic/distillation-column-service), [tower scanning](https://blog.tracerco.com/marketing/topic/tower-scanning), [tracerco diagnostics](https://blog.tracerco.com/marketing/topic/tracerco-diagnostics), [separation tower scanning](https://blog.tracerco.com/marketing/topic/separation-tower-scanning), [tower gamma scan](https://blog.tracerco.com/marketing/topic/tower-gamma-scan), [distillation tower scan](https://blog.tracerco.com/marketing/topic/distillation-tower-scan), [distillation column scan](https://blog.tracerco.com/marketing/topic/distillation-column-scan), [distillation column scanning](https://blog.tracerco.com/marketing/topic/distillation-column-scanning)

## [How to diagnose liquid maldistribution in packed beds: A case study - Part 2](https://blog.tracerco.com/marketing/how-to-diagnose-liquid-maldistribution-inside-packed-beds-a-case-study-part-2)

 Posted by [Nicola Porter](https://blog.tracerco.com/marketing/author/nicola-porter)

 Jun 8, 2016, 11:35:29 AM

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[![](https://blog.tracerco.com/hubfs/PackedColumn_Pic2---web.jpg)](https://blog.tracerco.com/marketing/how-to-diagnose-liquid-maldistribution-inside-packed-beds-a-case-study-part-2)

*This post is the second part of the "Diagnosing liquid maldistribution inside packed beds" series.*

In the previous **[blog](https://blog.tracerco.com/marketing/how-to-diagnose-liquid-maldistribution-inside-packed-beds-a-case-study-part-1)**, we explained how Tracerco’s **[Tru-Grid™ Scan](http://www.tracerco.com/processdiagnostics/packed-bed-towers)** technologies can be used to diagnose suspected maldistribution in packed beds. In Part 2, we will discuss how we obtain more details on distribution within the packed bed.

A challenge to process engineers is diagnosing liquid maldistribution problems inside packed beds that can cause severe mass transfer efficiency loss. In industrial distillation columns, common examples of the cause of liquid maldistribution are design, manufacture or installation defects of distributors as well as damage, plugging and process disturbance of packed beds.

In this latest blog we will explain how following a Tru-Grid™ Scan, Tracerco’s **[ThruVision™ technology](http://www.tracerco.com/processdiagnostics/packed-bed-towers) **was able to obtain a more detailed liquid distribution profile of the packed bed.

[Read More](https://blog.tracerco.com/marketing/how-to-diagnose-liquid-maldistribution-inside-packed-beds-a-case-study-part-2)

 Topics: [optimising plant processing](https://blog.tracerco.com/marketing/topic/optimising-plant-processing), [plant processing](https://blog.tracerco.com/marketing/topic/plant-processing), [scanning technology](https://blog.tracerco.com/marketing/topic/scanning-technology), [Process Diagnostics](https://blog.tracerco.com/marketing/topic/process-diagnostics), [distillation column](https://blog.tracerco.com/marketing/topic/distillation-column), [Distillation Column Performance](https://blog.tracerco.com/marketing/topic/distillation-column-performance), [packed column performance](https://blog.tracerco.com/marketing/topic/packed-column-performance), [distillation tower scanning](https://blog.tracerco.com/marketing/topic/distillation-tower-scanning), [annular liquid distribution](https://blog.tracerco.com/marketing/topic/annular-liquid-distribution), [Liquid maldistribution](https://blog.tracerco.com/marketing/topic/liquid-maldistribution), [packed column](https://blog.tracerco.com/marketing/topic/packed-column), [Suspected maldistribution](https://blog.tracerco.com/marketing/topic/suspected-maldistribution), [distillation column maintenance](https://blog.tracerco.com/marketing/topic/distillation-column-maintenance), [ThruVision scan](https://blog.tracerco.com/marketing/topic/thruvision-scan), [Tracerco technologies](https://blog.tracerco.com/marketing/topic/tracerco-technologies), [Suspected maldistribution in packed beds](https://blog.tracerco.com/marketing/topic/suspected-maldistribution-in-packed-beds), [ThruVision](https://blog.tracerco.com/marketing/topic/thruvision)

## [How to diagnose liquid maldistribution in packed beds: A case study - Part 1](https://blog.tracerco.com/marketing/how-to-diagnose-liquid-maldistribution-inside-packed-beds-a-case-study-part-1)

 Posted by [Nicola Porter](https://blog.tracerco.com/marketing/author/nicola-porter)

 May 12, 2016, 8:52:49 AM

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[![](https://blog.tracerco.com/hubfs/PackedColumn_Pic3---web-feature-image.png)](https://blog.tracerco.com/marketing/how-to-diagnose-liquid-maldistribution-inside-packed-beds-a-case-study-part-1)

*This post is the first of the "Diagnosing liquid maldistribution inside packed beds" series.*

A challenge to process engineers is diagnosing liquid maldistribution problems inside packed beds that can cause severe mass transfer efficiency loss. In industrial distillation columns, common examples of the cause of liquid maldistribution are design, manufacture or installation defects of distributors as well as damage, plugging and process disturbance of packed beds.

In this latest blog, we will explain using a case study approach how Tracerco's **[scanning technologies](http://www.tracerco.com/processdiagnostics/gamma-scan)** can be used to diagnose suspected maldistribution in packed beds.

The first step to determine liquid maldistribution in a **[packed column](http://www.tracerco.com/processdiagnostics/packed-bed-towers)** is to perform a Tracerco Tru-Grid™ Scan to provide an initial look at the liquid distribution in the packing.  A Tru-Grid™ scan consists of four equal-distant chords, one through each quadrant of the tower. Under ideal conditions and uniform liquid loadings, each scan plot will overlay closely with all others.

[Read More](https://blog.tracerco.com/marketing/how-to-diagnose-liquid-maldistribution-inside-packed-beds-a-case-study-part-1)

 Topics: [optimising plant processing](https://blog.tracerco.com/marketing/topic/optimising-plant-processing), [process systems](https://blog.tracerco.com/marketing/topic/process-systems), [plant processing](https://blog.tracerco.com/marketing/topic/plant-processing), [scanning technology](https://blog.tracerco.com/marketing/topic/scanning-technology), [Process Diagnostics](https://blog.tracerco.com/marketing/topic/process-diagnostics), [Gamma Scanning](https://blog.tracerco.com/marketing/topic/gamma-scanning), [Distillation Column Performance](https://blog.tracerco.com/marketing/topic/distillation-column-performance), [packed column performance](https://blog.tracerco.com/marketing/topic/packed-column-performance), [distillation tower scanning](https://blog.tracerco.com/marketing/topic/distillation-tower-scanning), [annular liquid distribution](https://blog.tracerco.com/marketing/topic/annular-liquid-distribution), [Liquid maldistribution](https://blog.tracerco.com/marketing/topic/liquid-maldistribution), [packed column](https://blog.tracerco.com/marketing/topic/packed-column), [Tru-Grid Scan](https://blog.tracerco.com/marketing/topic/tru-grid-scan), [distillation column maintenance](https://blog.tracerco.com/marketing/topic/distillation-column-maintenance), [Tracerco technologies](https://blog.tracerco.com/marketing/topic/tracerco-technologies), [optimising plant production](https://blog.tracerco.com/marketing/topic/optimising-plant-production), [Suspected maldistribution in packed beds](https://blog.tracerco.com/marketing/topic/suspected-maldistribution-in-packed-beds)

[All posts](https://blog.tracerco.com/marketing/all) [Next](https://blog.tracerco.com/marketing/topic/process-diagnostics/page/2)

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- [fcc units (2)](https://blog.tracerco.com/marketing/topic/fcc-units)
- [fccu process (2)](https://blog.tracerco.com/marketing/topic/fccu-process)
- [fccu unit refinery (2)](https://blog.tracerco.com/marketing/topic/fccu-unit-refinery)
- [fixed monitoring (2)](https://blog.tracerco.com/marketing/topic/fixed-monitoring)
- [flare flow measurement (2)](https://blog.tracerco.com/marketing/topic/flare-flow-measurement)
- [flare flow meter (2)](https://blog.tracerco.com/marketing/topic/flare-flow-meter)
- [flare flowrate data (2)](https://blog.tracerco.com/marketing/topic/flare-flowrate-data)
- [flare gas meter (2)](https://blog.tracerco.com/marketing/topic/flare-gas-meter)
- [flare gas meters (2)](https://blog.tracerco.com/marketing/topic/flare-gas-meters)
- [flare lines (2)](https://blog.tracerco.com/marketing/topic/flare-lines)
- [flare measurement (2)](https://blog.tracerco.com/marketing/topic/flare-measurement)
- [flooded trays (2)](https://blog.tracerco.com/marketing/topic/flooded-trays)
- [flow profiling (2)](https://blog.tracerco.com/marketing/topic/flow-profiling)
- [flow rate calculations (2)](https://blog.tracerco.com/marketing/topic/flow-rate-calculations)
- [flowrate (2)](https://blog.tracerco.com/marketing/topic/flowrate)
- [fouling (2)](https://blog.tracerco.com/marketing/topic/fouling)
- [fouling deposits (2)](https://blog.tracerco.com/marketing/topic/fouling-deposits)
- [fuel fraud (2)](https://blog.tracerco.com/marketing/topic/fuel-fraud)
- [gas flow meter proving (2)](https://blog.tracerco.com/marketing/topic/gas-flow-meter-proving)
- [gas meter proving techniques (2)](https://blog.tracerco.com/marketing/topic/gas-meter-proving-techniques)
- [grout monitoring (2)](https://blog.tracerco.com/marketing/topic/grout-monitoring)
- [inflow tracer (2)](https://blog.tracerco.com/marketing/topic/inflow-tracer)
- [insights (2)](https://blog.tracerco.com/marketing/topic/insights)
- [leaking exchangers (2)](https://blog.tracerco.com/marketing/topic/leaking-exchangers)
- [level detection devices (2)](https://blog.tracerco.com/marketing/topic/level-detection-devices)
- [liquid restriction (2)](https://blog.tracerco.com/marketing/topic/liquid-restriction)
- [marketing (2)](https://blog.tracerco.com/marketing/topic/marketing)
- [mechanical integrity (2)](https://blog.tracerco.com/marketing/topic/mechanical-integrity)
- [monitoring (2)](https://blog.tracerco.com/marketing/topic/monitoring)
- [monitors (2)](https://blog.tracerco.com/marketing/topic/monitors)
- [observa (2)](https://blog.tracerco.com/marketing/topic/observa)
- [oil in water (2)](https://blog.tracerco.com/marketing/topic/oil-in-water)
- [oil production (2)](https://blog.tracerco.com/marketing/topic/oil-production)
- [pigging (2)](https://blog.tracerco.com/marketing/topic/pigging)
- [pre-turnaround scans (2)](https://blog.tracerco.com/marketing/topic/pre-turnaround-scans)
- [process diagnostics systems (2)](https://blog.tracerco.com/marketing/topic/process-diagnostics-systems)
- [process equipment (2)](https://blog.tracerco.com/marketing/topic/process-equipment)
- [product authentication (2)](https://blog.tracerco.com/marketing/topic/product-authentication)
- [product protection (2)](https://blog.tracerco.com/marketing/topic/product-protection)
- [reservoir production modeling (2)](https://blog.tracerco.com/marketing/topic/reservoir-production-modeling)
- [residual oil saturation (2)](https://blog.tracerco.com/marketing/topic/residual-oil-saturation)
- [safeguard brand equity (2)](https://blog.tracerco.com/marketing/topic/safeguard-brand-equity)
- [safeguard brand quality (2)](https://blog.tracerco.com/marketing/topic/safeguard-brand-quality)
- [safety (2)](https://blog.tracerco.com/marketing/topic/safety)
- [safety awareness (2)](https://blog.tracerco.com/marketing/topic/safety-awareness)
- [safety stand-down (2)](https://blog.tracerco.com/marketing/topic/safety-stand-down)
- [shale (2)](https://blog.tracerco.com/marketing/topic/shale)
- [shale production (2)](https://blog.tracerco.com/marketing/topic/shale-production)
- [small leaks (2)](https://blog.tracerco.com/marketing/topic/small-leaks)
- [solids buildup (2)](https://blog.tracerco.com/marketing/topic/solids-buildup)
- [stuck pig (2)](https://blog.tracerco.com/marketing/topic/stuck-pig)
- [tracer analysis (2)](https://blog.tracerco.com/marketing/topic/tracer-analysis)
- [turnaround planning (2)](https://blog.tracerco.com/marketing/topic/turnaround-planning)
- [turnaround schedules (2)](https://blog.tracerco.com/marketing/topic/turnaround-schedules)
- [turnarounds (2)](https://blog.tracerco.com/marketing/topic/turnarounds)
- [water tracer (2)](https://blog.tracerco.com/marketing/topic/water-tracer)
- [well communication (2)](https://blog.tracerco.com/marketing/topic/well-communication)
- [work safe home safe (2)](https://blog.tracerco.com/marketing/topic/work-safe-home-safe)
- [workplace safety (2)](https://blog.tracerco.com/marketing/topic/workplace-safety)
- [Ammonia converter (1)](https://blog.tracerco.com/marketing/topic/ammonia-converter)
- [Be Safe (1)](https://blog.tracerco.com/marketing/topic/be-safe)
- [Blockages in perforated plates (1)](https://blog.tracerco.com/marketing/topic/blockages-in-perforated-plates)
- [CCS (1)](https://blog.tracerco.com/marketing/topic/ccs)
- [CCUS (1)](https://blog.tracerco.com/marketing/topic/ccus)
- [CDU (1)](https://blog.tracerco.com/marketing/topic/cdu)
- [Carbon capture and storage (1)](https://blog.tracerco.com/marketing/topic/carbon-capture-and-storage)
- [Carryover (1)](https://blog.tracerco.com/marketing/topic/carryover)
- [Column Flooding (1)](https://blog.tracerco.com/marketing/topic/column-flooding)
- [Demulsifier Chemical (1)](https://blog.tracerco.com/marketing/topic/demulsifier-chemical)
- [Digital Marketing (1)](https://blog.tracerco.com/marketing/topic/digital-marketing)
- [EHS (1)](https://blog.tracerco.com/marketing/topic/ehs)
- [EHS behaviour (1)](https://blog.tracerco.com/marketing/topic/ehs-behaviour)
- [EHS culture (1)](https://blog.tracerco.com/marketing/topic/ehs-culture)
- [EPD (1)](https://blog.tracerco.com/marketing/topic/epd)
- [Entrainment (1)](https://blog.tracerco.com/marketing/topic/entrainment)
- [FCCU (1)](https://blog.tracerco.com/marketing/topic/fccu)
- [FMD (1)](https://blog.tracerco.com/marketing/topic/fmd)
- [FMI (1)](https://blog.tracerco.com/marketing/topic/fmi)
- [Global exchange (1)](https://blog.tracerco.com/marketing/topic/global-exchange)
- [H2S Absorber (1)](https://blog.tracerco.com/marketing/topic/h2s-absorber)
- [Heavy oil (1)](https://blog.tracerco.com/marketing/topic/heavy-oil)
- [Intercat (1)](https://blog.tracerco.com/marketing/topic/intercat)
- [Life cycle management (1)](https://blog.tracerco.com/marketing/topic/life-cycle-management)
- [NORM Monitor-IS (1)](https://blog.tracerco.com/marketing/topic/norm-monitor-is)
- [NORM Survey Meters (1)](https://blog.tracerco.com/marketing/topic/norm-survey-meters)
- [OTC (1)](https://blog.tracerco.com/marketing/topic/otc)
- [PSV (1)](https://blog.tracerco.com/marketing/topic/psv)
- [Physics (1)](https://blog.tracerco.com/marketing/topic/physics)
- [Platform Members (1)](https://blog.tracerco.com/marketing/topic/platform-members)
- [Platform Memeber Integrity (1)](https://blog.tracerco.com/marketing/topic/platform-memeber-integrity)
- [Platform Structural Members (1)](https://blog.tracerco.com/marketing/topic/platform-structural-members)
- [ROV-deployed instrumentation (1)](https://blog.tracerco.com/marketing/topic/rov-deployed-instrumentation)
- [SEO (1)](https://blog.tracerco.com/marketing/topic/seo)
- [Suspected maldistribution (1)](https://blog.tracerco.com/marketing/topic/suspected-maldistribution)
- [ThruVision (1)](https://blog.tracerco.com/marketing/topic/thruvision)
- [Tracerco Day (1)](https://blog.tracerco.com/marketing/topic/tracerco-day)
- [Tray weeping (1)](https://blog.tracerco.com/marketing/topic/tray-weeping)
- [Water Ingress (1)](https://blog.tracerco.com/marketing/topic/water-ingress)
- [Weeping (1)](https://blog.tracerco.com/marketing/topic/weeping)
- [activities (1)](https://blog.tracerco.com/marketing/topic/activities)
- [adulteration (1)](https://blog.tracerco.com/marketing/topic/adulteration)
- [authentication solutions (1)](https://blog.tracerco.com/marketing/topic/authentication-solutions)
- [authentication, product authentication (1)](https://blog.tracerco.com/marketing/topic/authentication-product-authentication)
- [beer column (1)](https://blog.tracerco.com/marketing/topic/beer-column)
- [brand (1)](https://blog.tracerco.com/marketing/topic/brand)
- [brand protection tehnology (1)](https://blog.tracerco.com/marketing/topic/brand-protection-tehnology)
- [butadiene condenser (1)](https://blog.tracerco.com/marketing/topic/butadiene-condenser)
- [butadiene purification unit (1)](https://blog.tracerco.com/marketing/topic/butadiene-purification-unit)
- [calibrate flow meters (1)](https://blog.tracerco.com/marketing/topic/calibrate-flow-meters)
- [catalyst loss (1)](https://blog.tracerco.com/marketing/topic/catalyst-loss)
- [celebration (1)](https://blog.tracerco.com/marketing/topic/celebration)
- [coke buildup (1)](https://blog.tracerco.com/marketing/topic/coke-buildup)
- [coke deposits (1)](https://blog.tracerco.com/marketing/topic/coke-deposits)
- [counterfeit fuel (1)](https://blog.tracerco.com/marketing/topic/counterfeit-fuel)
- [critical path (1)](https://blog.tracerco.com/marketing/topic/critical-path)
- [critical path planning (1)](https://blog.tracerco.com/marketing/topic/critical-path-planning)
- [crude distillation unit (1)](https://blog.tracerco.com/marketing/topic/crude-distillation-unit)
- [crude unit (1)](https://blog.tracerco.com/marketing/topic/crude-unit)
- [crude vacuum tower (1)](https://blog.tracerco.com/marketing/topic/crude-vacuum-tower)
- [debutanizer (1)](https://blog.tracerco.com/marketing/topic/debutanizer)
- [desalter maldistribution (1)](https://blog.tracerco.com/marketing/topic/desalter-maldistribution)
- [desalter performance (1)](https://blog.tracerco.com/marketing/topic/desalter-performance)
- [distillation column service (1)](https://blog.tracerco.com/marketing/topic/distillation-column-service)
- [distillation tower scan (1)](https://blog.tracerco.com/marketing/topic/distillation-tower-scan)
- [distribution study (1)](https://blog.tracerco.com/marketing/topic/distribution-study)
- [education (1)](https://blog.tracerco.com/marketing/topic/education)
- [electronic personal dosimeter (1)](https://blog.tracerco.com/marketing/topic/electronic-personal-dosimeter)
- [environmental reporting (1)](https://blog.tracerco.com/marketing/topic/environmental-reporting)
- [exchangers (1)](https://blog.tracerco.com/marketing/topic/exchangers)
- [extraction tower (1)](https://blog.tracerco.com/marketing/topic/extraction-tower)
- [fcc addition systems (1)](https://blog.tracerco.com/marketing/topic/fcc-addition-systems)
- [fcc additives (1)](https://blog.tracerco.com/marketing/topic/fcc-additives)
- [fcc reactor (1)](https://blog.tracerco.com/marketing/topic/fcc-reactor)
- [flare gas measurement (1)](https://blog.tracerco.com/marketing/topic/flare-gas-measurement)
- [foam profile (1)](https://blog.tracerco.com/marketing/topic/foam-profile)
- [fouled trays (1)](https://blog.tracerco.com/marketing/topic/fouled-trays)
- [fouling accumulation (1)](https://blog.tracerco.com/marketing/topic/fouling-accumulation)
- [fracture diagnostics (1)](https://blog.tracerco.com/marketing/topic/fracture-diagnostics)
- [fuel adulteration (1)](https://blog.tracerco.com/marketing/topic/fuel-adulteration)
- [fuel marker (1)](https://blog.tracerco.com/marketing/topic/fuel-marker)
- [fuel marker technology (1)](https://blog.tracerco.com/marketing/topic/fuel-marker-technology)
- [fuel marking (1)](https://blog.tracerco.com/marketing/topic/fuel-marking)
- [fuel smuggling (1)](https://blog.tracerco.com/marketing/topic/fuel-smuggling)
- [fugitive emissions (1)](https://blog.tracerco.com/marketing/topic/fugitive-emissions)
- [gamma ray inspection distillation (1)](https://blog.tracerco.com/marketing/topic/gamma-ray-inspection-distillation)
- [gamma scan distillationcolumns (1)](https://blog.tracerco.com/marketing/topic/gamma-scan-distillationcolumns)
- [gammatrac (1)](https://blog.tracerco.com/marketing/topic/gammatrac)
- [gas flow meter prover (1)](https://blog.tracerco.com/marketing/topic/gas-flow-meter-prover)
- [gas plant (1)](https://blog.tracerco.com/marketing/topic/gas-plant)
- [gas undercutting (1)](https://blog.tracerco.com/marketing/topic/gas-undercutting)
- [grout compliance (1)](https://blog.tracerco.com/marketing/topic/grout-compliance)
- [grout density monitoring (1)](https://blog.tracerco.com/marketing/topic/grout-density-monitoring)
- [grout quality (1)](https://blog.tracerco.com/marketing/topic/grout-quality)
- [health and safety (1)](https://blog.tracerco.com/marketing/topic/health-and-safety)
- [heat exchanger (1)](https://blog.tracerco.com/marketing/topic/heat-exchanger)
- [heat exchangers (1)](https://blog.tracerco.com/marketing/topic/heat-exchangers)
- [interface levels (1)](https://blog.tracerco.com/marketing/topic/interface-levels)
- [leak study (1)](https://blog.tracerco.com/marketing/topic/leak-study)
- [leak testing (1)](https://blog.tracerco.com/marketing/topic/leak-testing)
- [leaking pressure safety valve (1)](https://blog.tracerco.com/marketing/topic/leaking-pressure-safety-valve)
- [leaking psv (1)](https://blog.tracerco.com/marketing/topic/leaking-psv)
- [liquid carry-over (1)](https://blog.tracerco.com/marketing/topic/liquid-carry-over)
- [liquid liquid extractor (1)](https://blog.tracerco.com/marketing/topic/liquid-liquid-extractor)
- [marker systems (1)](https://blog.tracerco.com/marketing/topic/marker-systems)
- [mass transfer diagnostics (1)](https://blog.tracerco.com/marketing/topic/mass-transfer-diagnostics)
- [medical (1)](https://blog.tracerco.com/marketing/topic/medical)
- [mental wellbeing (1)](https://blog.tracerco.com/marketing/topic/mental-wellbeing)
- [mobile tracer labs (1)](https://blog.tracerco.com/marketing/topic/mobile-tracer-labs)
- [monopile and jacket foundations (1)](https://blog.tracerco.com/marketing/topic/monopile-and-jacket-foundations)
- [new technology (1)](https://blog.tracerco.com/marketing/topic/new-technology)
- [oil residence time test (1)](https://blog.tracerco.com/marketing/topic/oil-residence-time-test)
- [outdoor fun (1)](https://blog.tracerco.com/marketing/topic/outdoor-fun)
- [personal dosimetry (1)](https://blog.tracerco.com/marketing/topic/personal-dosimetry)
- [pig run (1)](https://blog.tracerco.com/marketing/topic/pig-run)
- [pig tracking (1)](https://blog.tracerco.com/marketing/topic/pig-tracking)
- [pig tracking services (1)](https://blog.tracerco.com/marketing/topic/pig-tracking-services)
- [plant performance (1)](https://blog.tracerco.com/marketing/topic/plant-performance)
- [polymer tracer technology (1)](https://blog.tracerco.com/marketing/topic/polymer-tracer-technology)
- [polymerisation (1)](https://blog.tracerco.com/marketing/topic/polymerisation)
- [popcorn polymer (1)](https://blog.tracerco.com/marketing/topic/popcorn-polymer)
- [pre-turnaround planning (1)](https://blog.tracerco.com/marketing/topic/pre-turnaround-planning)
- [pressure safety valve (1)](https://blog.tracerco.com/marketing/topic/pressure-safety-valve)
- [process optimisation (1)](https://blog.tracerco.com/marketing/topic/process-optimisation)
- [process vessels (1)](https://blog.tracerco.com/marketing/topic/process-vessels)
- [product assurance (1)](https://blog.tracerco.com/marketing/topic/product-assurance)
- [providing insight onsite (1)](https://blog.tracerco.com/marketing/topic/providing-insight-onsite)
- [radioactive source security (1)](https://blog.tracerco.com/marketing/topic/radioactive-source-security)
- [radiography (1)](https://blog.tracerco.com/marketing/topic/radiography)
- [reactor cyclone (1)](https://blog.tracerco.com/marketing/topic/reactor-cyclone)
- [reactor distributor (1)](https://blog.tracerco.com/marketing/topic/reactor-distributor)
- [reactor riser (1)](https://blog.tracerco.com/marketing/topic/reactor-riser)
- [reactor stripper (1)](https://blog.tracerco.com/marketing/topic/reactor-stripper)
- [real-time density profiling (1)](https://blog.tracerco.com/marketing/topic/real-time-density-profiling)
- [real-time insights (1)](https://blog.tracerco.com/marketing/topic/real-time-insights)
- [real-time measurement (1)](https://blog.tracerco.com/marketing/topic/real-time-measurement)
- [refining (1)](https://blog.tracerco.com/marketing/topic/refining)
- [regenerator cyclone (1)](https://blog.tracerco.com/marketing/topic/regenerator-cyclone)
- [remaining oil saturation (1)](https://blog.tracerco.com/marketing/topic/remaining-oil-saturation)
- [reservoir fluid inflow (1)](https://blog.tracerco.com/marketing/topic/reservoir-fluid-inflow)
- [reservoir stimulation (1)](https://blog.tracerco.com/marketing/topic/reservoir-stimulation)
- [responsive design (1)](https://blog.tracerco.com/marketing/topic/responsive-design)
- [riser reactor (1)](https://blog.tracerco.com/marketing/topic/riser-reactor)
- [risers (1)](https://blog.tracerco.com/marketing/topic/risers)
- [safety behaviour (1)](https://blog.tracerco.com/marketing/topic/safety-behaviour)
- [safety culture (1)](https://blog.tracerco.com/marketing/topic/safety-culture)
- [safety education (1)](https://blog.tracerco.com/marketing/topic/safety-education)
- [separation tower scanning (1)](https://blog.tracerco.com/marketing/topic/separation-tower-scanning)
- [separator systems (1)](https://blog.tracerco.com/marketing/topic/separator-systems)
- [source security (1)](https://blog.tracerco.com/marketing/topic/source-security)
- [source theft (1)](https://blog.tracerco.com/marketing/topic/source-theft)
- [tower performance (1)](https://blog.tracerco.com/marketing/topic/tower-performance)
- [trayed extraction tower (1)](https://blog.tracerco.com/marketing/topic/trayed-extraction-tower)
- [wash bed optimization (1)](https://blog.tracerco.com/marketing/topic/wash-bed-optimization)

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